About the Handbook and How to Use It
Assistance for industry to improve the thermal performance of buildings using the right insulation
The new industry 'Insulation Handbook Part 1 Thermal Performance' provides the Total R-value calculations for typical building applications to assist designers, specifiers and builder to:
- determine the Total R-value of common construction systems
- increase energy efficiency and reduce environmental impact of building projects
- assist in complying with the requirements of the Building Code of Australia, AS/NZS 4859.1 and energy rating software
- demonstrate accepted industry installation practices
- clarify and standardise the value of reflective foil insulation in typical building applications
The handbook can be downloaded in a printable PDF format by clicking the following link.
1. About the Insulation Referenced in the Handbook
Before refering to the calculation sections 2, 3, and 4 as listed below, we recommend you review all of the information outlined on this page. Also note that when using the handbook, while some applications can be used to achieve “Deem to Satisfy” solutions for the BCA Energy Efficiency Provisions, not all solutions will achieve compliance for all applications.
How to use this handbook
- Step 1. Determine which climate zone your project is located in Australia from the map.
- Step 2. From the table, determine the design conditions (‘Summer’ heat flow in or ‘Winter’ heat flow out) according to the building class and climate zone for your project.
Determine which climate zone your project is located in Australia from the map.
Note: Building classes are defined by the BCA and are summarised on the following page
- Step 3. Refer to the roof, wall or floor system applicable to your construction type to determine Total R-value.
NOTE: Some applications may achieve Total R-values sufficient to comply with the minimum performance levels of the Deemed to Satisfy requirements contained in the Energy Efficiency Provision of the BCA.
Section 2. Roof Insulation Calculations
Individual pages of the Sections 2, 3 & 4 can e viewed in this website as listed below.
- R0100 Pitched tiled roof with flat ceiling
- R0200 Pitched metal roof flat ceiling
- R0300 Pitched tiled roof cathedral ceilings below 190mm rafters
- R0400 Metal roof with ceiling below Rafters
- R0500 Metal roof with cathedral ceiling above rafters (exposed beams)
- R0600 Metal roof with cathedral ceiling above rafters
- R0700 Flat metal roof with plasterboard ceiling (concealed rafters)
- R0800 Flat metal roof with plasterboard ceiling (exposed rafters)
- R0900 Flat metal roof with no ceiling (warehouse)
- R1000 Flat metal roof with suspended ceiling
- R1100 Flat metal roof suspended ceiling with plenum return
- R1200 Flat concrete roof with suspended ceiling plenum return
- R1300 - Flat concrete roof with suspended ceiling plenum return (ventilated)
Section 3. Wall Insulation Calculations
- W0100 - Clay Masonry Veneer
- W0200 - Lightweight cladding (Direct fixed to stud)
- W0300 Lightweight cladding (Fixed to battens)
- W0800 - Hollow concrete block
- W1100 - Cavity clay masonry
- W1200 - Reverse brick veneer (With external lightweight cladding)
- W1300 - Metal cladding (No cavities)
- W1400 - Metal cladding (With 100-150mm cavity)
- W1500 Concrete tilt slab (internally lined on battens)
- F0100 - Suspended timber floor
- F0200 - Concrete suspended slab
- F0300 - Aut oclaved aerated concrete floor panel (AAC)
Total R-Value
R value means the thermal resistance (m2K/W) of a material calculated by dividing the thickness by its thermal conductivity.
Total R-Values are based on the sum of all components of the building system including indoor and outdoor air-films, building materials used in the system and air-spaces.
Bulk insulation thermal resistance is expressed by Material R-Value
Reflective insulation thermal resistance is expressed in terms of Total R-Value
Calculations in this handbook have been made using practical assumptions for typical situations, and using conservative assumptions expected in actual systems (rather than ideal theoretical systems that are unrealistic to achieve in practice). In particular the effect of anti-glare coatings or dust on the top surface of foil has been taken into account in accordance with the 2006 amendment to AS/NZS 4859.1.
In addition to the Total R-Value of the structure, the un-insulated R-Values are also provided to demonstrate the thermal resistance without reflective foil: these are shown for summer and winter conditions.
Added R-Values indicate the improvement in thermal resistance achieved by correct installation of insulation products. In the case of reflective insulation, these details may be used in combination with other complimentary insulation products to satisfy BCA requirements for added insulation.
Note that the correct choice of insulation is dependent on a range of factors, other than thermal performance. Other factors may include condensation control, moisture absorption, non-combustibility and acoustic performance.
All calculations have been determined on the path of insulation. Consistent with the approach of the Building Code of Australia, Volume 2, Part 3.12, and standard industry practice, thermal bridging has not been taken into account. .
Recommendations made in this handbook are based on Australian climate conditions

GLOSSARY OF TERMS
| Added R-value | Thermal resistance added to a construction element by insulation |
| Bulk insulation | Insulation depending for its performance upon thickness and thermal conductivity to achieve Material R-value |
| Climate Zone | An area defined in the BCA Climate Zone Map of Australia having energy efficiency provisions based on a range of similar climate characteristics |
| Conduction | Heat flow transfer by exciting molecules of a solid material |
| Convection | Heat flow transferred by movement of a fluid (eg. air movement) |
| Double Sided | Reflective foil on both faces of reflective insulation |
| Double Sided Antiglare | Reflective foil on both faces of reflective insulation with additional ink coating on external face (for OH&S antiglare requirements) |
| Emittance | Ratio of radiant energy emitted by a surface compared to that of a blackbody (a blackbody emits radiant energy at the maximum rate possible) |
| FBS-1 Glass Wool | Insulation composed of bio-soluble glass fibres |
| FBS-1 Mineral Wool | Insulation composed of fibres manufactured from glass or rock |
| FBS-1 Rock Wool | Insulation composed of bio-soluble rock fibres |
| Heat Transfer | Heat flow from a hot to a cold body (see convection, conduction and radiation) |
| Indoor air film | A layer of air adjacent to the internal surface of the building element |
| Material R-value | Thermal resistance determined by dividing thickness by thermal conductivity, excluding surface air film resistances. NOTE: Material R-values shown in the applications may be higher or lower than that stated on packaging. Labelled Material R-values are determined in accordance with AS/NZS 4859.1 - Amdt. 1-2006. The contribution of any insulation product may vary due to the composition of the application. It is for this reason that the Material R-values may vary from their normal values. |
| Natural Ventilation | An air space bounded by one or more permeable surfaces allowing a degree of air movement (eg. an attic space below an unsarked tiled roof) |
| Non-Ventilated | Air space enclosed by non permeable building materials |
| Outdoor air film | A layer of air adjacent to the external surface of the building element |
| Radiation | Heat flow transfer by electromagnetic radiation (infra red waves) |
| Reflective Attic Space | Air space between flat ceiling and pitched roof bounded by reflective insulation under roofing material |
| Reflective Insulation | Insulation depending for its performance upon reduction of radiant heat transfer across air spaces by use of one or more surfaces of high reflectance and low emittance |
| Single Sided | Reflective foil on only one face of reflective insulation |
| Summer | Denotes BCA design heat flow direction INTO the structure |
| System R-value | Thermal resistance of a system, or construction of different materials, excluding surface air film resistances |
| Thermal conductivity | A measure of the ability of a material to conduct heat |
| Total R-value | Thermal resistance associated with a material or system, including surface air film resistances |
| Ventilated | Air space ventilation provided by an opening designed to allow air movement, or by mechanical means |
| Winter | Denotes BCA design heat flow direction OUT of the structure |
Disclaimer: The document has been compiled as an aid only and the information or advice should be verified before it is put to use by any person. The user should also establish the applicability of the information or advice in relation to any specific circumstances. While the information or advice is believed to be correct, ICANZ, its officers, employees and agents, disclaims responsibility for any inaccuracies contained within the document including those due to any negligence in the preparation and publication of the said document.

